Automatic Aluminum Spacer Bar Bending Machine
Product Description
TOYOCC · Intelligent IG Equipment
Automatic Aluminum Spacer Bar Bending Machine
High-Efficiency, High-Precision, Fully Automatic Solution for IG Production
The TOYOCC Automatic Aluminum Spacer Bar Bending Machine is an advanced solution engineered for insulating glass manufacturers who demand precision, consistency, and intelligent automation. Tailored for large-scale production environments, this machine integrates cutting-edge bending technology, rapid tool-change systems, intelligent networking, and premium electrical components—delivering superior performance and unmatched stability for modern IG production lines.
Product Highlights
1 Revolutionary Retractable Bending Head
A newly engineered retractable bending head optimizes internal mechanical structure, ensuring smoother bending trajectories and minimal deformation.
| ✓ Enhanced accuracy | ✓ Reduced bending errors | ✓ Sleek, compact layout |
2 Quick-Change & Universal Tool Head System
Independently developed by TOYOCC, the quick-change tool head allows replacement within seconds without any tools, significantly reducing downtime. The Universal Tool Head supports 9A–30A aluminum bars—standard and non-standard—enabling full-range flexibility.
| ✓ Change heads in seconds | ✓ All sizes 9A–30A | ✓ Zero thread-slipping |
3 High-Speed Servo Conveyor (Up to 2 m/s)
A closed-loop servo system ensures high-speed yet millimeter-level conveying precision without slipping or misalignment.
| ✓ Stable high-speed feeding | ✓ Length & positional accuracy | ✓ Continuous production |
4 Advanced Cold Cutting Technology
Cold cutting controls heat during operation to avoid thermal deformation while prolonging blade life by over 40%.
| ✓ Zero thermal deformation | ✓ Smoother cut surfaces | ✓ Reduced consumable cost |
5 Automatic Pin Insertion System
Fully automated pin insertion replaces manual work, ensuring stable sealing and perfect joint tightness in spacer frames.
| ✓ Saves approx. 0.3 FTE | ✓ Improved sealing | ✓ Eliminates manual errors |
6 High-Precision Servo Feeding
The servo-controlled feeding system ensures smooth bending transitions—especially for irregular shapes such as triangles, pentagons, hexagons, and circles.
| ✓ Perfect angle control | ✓ Ideal for complex IG frames |
7 Laser Inner Code Printing
Integrated laser coding system automatically prints brands, dates, and traceability info inside the spacer bar.
| ✓ Saves approx. 0.2 FTE | ✓ Permanent marking | ✓ Full traceability |
8 Premium Global Electrical Components
To ensure long-term stability, TOYOCC uses globally recognized brands:
| AirTAC Cylinders & Guide Rails | Autonics Sensors | Schneider Electrical Control | Mean Well Power Supply | Xinje Servo & PLC |
These components secure strong durability, high precision, and reduced failure rates.
9 Industry 4.0 Intelligent Connectivity
The machine supports seamless MES connection, enabling smart factory integration.
| ✓ Real-time monitoring | ✓ Production data analytics | ✓ Early fault warnings |
10 Multi-Shape Bending & Automatic Label Printing
Capable of bending: Triangles / Rectangles / Pentagons / Hexagons / Circles / Irregular Custom Frames. Four-slot automatic loading supports multiple spacer specifications, reducing manual switching. Automatic cutting and joint-avoidance ensure consistency across batches.
Technical Parameters
| Parameter | Value |
|---|---|
| Working Voltage | 220V / 50Hz |
| Total Power | 3.0 kW |
| Air Pressure | 0.5–0.8 MPa |
| Aluminum Bar Size | 5.5–34.5 mm |
| Strip Thickness | 2.5 mm |
| Bending Speed | 15 s / (1000×1000 mm) |
| Max Frame Size | 2000 × 2000 mm |
| Min Frame Size | 300 × 300 mm |
| Two-Frame Butt Joint | Infinite size |
| Key Functions | Auto pin insertion · Quick-change head · Universal tool head · Laser inner code |
Quality Inspection & Production Assurance
TOYOCC implements a strict multi-stage quality control system:
| Raw Material Inspection | Component Dimensional Check | Supplier Audit | Robotic Welding Process |
| ✅ Dual Inspection (Two-Way QC) | ⚙️ Full Appearance & Functional Testing | Packaging & Safety Inspection | Traceability Documentation |
Every machine delivered meets international quality standards.
Why Choose TOYOCC?
| 28 Years IG equipment manufacturing experience | 3–5 Years Longer lifespan than similar equipment | 0.6 FTE Saved through automation |
| ️ Dual anti-corrosion coating (CT 6-level galvanized + electrostatic spraying) | Excellent performance in irregular frame bending | Built for Industry 4.0 smart factory environments |
Upgrade Your Production Today
The TOYOCC Automatic Aluminum Spacer Bar Bending Machine is designed to future-proof your manufacturing and deliver unmatched value in precision, speed, and stability.
Contact us for a customized solution and a free quote.
Visit our official website: www.toyocc.com