Views: 4 Author: chloe Publish Time: 2025-02-19 Origin: Toyocc
1. Equipment specifications:
(1) The maximum size of cuttable laminated glass: 3660mm
(2) Minimum size of cuttable laminated glass: 200mm × 200mm
(3) Workbench height: 900mm±50mm
(4) Equipment weight: 4T
(5) Cutting thickness: 3+3mm-8+8mm laminated glass
(6) Film thickness: 0.38- 1.52mm (PVB, EVA)
2.Cutting parameters:
(1) Straight line parallelism: ≤±0.20mm/m(Edge Trim first to reach the high cutting precision)
(2) Diagonal accuracy: ≤ ± 0.25mm / m (the above accuracy is based on the accuracy of the
cutting line before the slap)
(3) Cutting speed: 0 ~ 100m
3.Power /rate of work:
(1) Installation power requirements: 415 / 380V / 50HZ (baseline four lines), special
circumstances can be adjusted according to customer requirements
(2) Total power of equipment: 24KW
(3) Compressed air: 0.8MPa (provided by the user)
4. Equipment performance
(1) Positioning: The servo motor controls the positioning mechanism. According to the specifications and quantity of the processed products, the system automatically
runs the positioning mechanism to realize automatic positioning.
(2) Edge-finding: fiber-optic sensor patrol edge, automatic detection of cutting knife
position and cutting distance, no need to manually move glass and measure glass length
(3) Cutting: the upper and lower cutters are simultaneously operated for cutting and automatic oil filling; the proportional valve controls the cutting pressure of the lower knife. Before the equipment works, only the thickness of the glass is input in the control interface, and the proportional valve automatically adjusts the corresponding lower knife according to the thickness of the processed glass. pressure.
(4) Bracts: The device is completely automatic and the bracts are completed in two steps (the upper and lower cymbals), the cutting action is completed, the lower knives are returned to the origin, and the upper cymbal mechanism is completed. sheet
It is completed by the linkage of the ejector + main beam + sub beam.
(5) Glass shards (slices are completed by heating, separating and cutting)
The glass separation is also completely automatic. After the upper and lower dies are finished, the separation shaft of the auxiliary beam is started. The heating tube works and moves below the cutting line for heating. The separation shaft continues to work. The encoder is fed back when the glass is opened at the set distance. Signal, the rubberized blade works to complete the cutting.
(6) Automatic loading function.
5.The main mechanical configuration
(1) Platen: waterproof high-density board (flatness ≤ ± 0.20mm / m)
(2) Rack / Gear: Japan KHK
(3) Guide rail: Taiwan silver
(4) Conveyor belt/belt: Rongda-foreign joint venture
(5) Cutter wheel/wheel clamp:Bohle
6. The main electrical part
(1) Controlled by PC computer, Microsoft Windows interface
(2) Voltage: 415V/380V/50HZ, equipment with voltage regulator
(3) Motor: Yaskawa servo motor
(4) Encoder: Omron
(5) Controller: American industrial computer
(6) Heating tube: short-wave gold-plated infrared heating tube (lifetime 5000H)
(7) Proportional valve: Japanese SMC
(8) Low-voltage electrical appliances: Schneider, France
7. Motion Controller: (USA)
(1) Standard Chinese and English interface
(2) Main menu functions: automatic processing, manual operation, zero return, profile scanning, drawing, library, command editing, handwriting and other functions.
(3) Graphic display, graphic tracking display during processing.
(4) Program management, import and export of files.
(5) Fault diagnosis and alarm, providing I/O, equipment, controller alarms, providing accurate alarm records.
(6) DXF files can be recognized, and CAD script files.
(7) Production count, processing time count.
(8) Machining program editing: drawing: (You can select the starting point of the
graph, adjust the direction, manually sort the order of each graph, edit and compensate the scan result) Command editing: The line command has X, Y, Z, W, Q, R, slash command: A, B, C, D, library graphics call command: P.
(9) Parameter setting: controller parameters, mechanical parameters, pressure parameters.
(10) Two-dimensional graphic display shows the position of the tool in the direction of the tool, and the enlargement, reduction and movement of the dynamic tracking pattern during the machining process.
(11) Compensation function: clearance compensation
(12) Mechanical positioning, automatic edge finding.
(13) Air flotation: The original glass and finished product move easily.
(14) Customized development can be carried out according to the special requirements of customers.
Laminated Glass Cut Flow Chart：
Set cutting glass length and width
Load glass on air float table
Air blower start
Move glass to auto location area
Air blower stop
Cutting head back origin
Cutting head moves to start cutting point
Cutting head drops to glass surface to cut glass by pneumatic control
Cutting head rises back after cut
Glass clamp start
Bottom crossbeam move to break glass
Heating start
Sucking disc start to stretch glass
Film knife start to cut film
Machine Details:
Equipped with two cutters (upper & bottom sides) to cutting the double layer glass
Adopt Japan Yaskawa Servo Motor and drivers Japan SMC Pressure Sensor
France Schneider breaker&contactor
Taiwan Airtec solenoid valve,air cylinder&water valve
Taiwan Delta Inverter
Beijing Powerland control system
High precision square guides
helical rack and pinion
