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Product Description
TOYOCC provided a tailored solution to a leading glass manufacturing company in the UAE, renowned for its high-volume production of premium glass products. As one of the top players in the region, the company specializes in handling oversized and heavy glass panels for architectural, automotive, and industrial applications. Their operations involve managing exceptionally large and heavy glass loads, often up to 1000kg, which presents unique challenges in safety, efficiency, and precision during lifting and maneuvering processes.
The company encountered substantial difficulties in handling very large and heavy glass panels manually or with outdated equipment. Traditional methods were prone to safety risks, such as worker injuries from strain or drops, and led to inefficiencies like slower production cycles and potential damage to glass surfaces. With glass panels reaching dimensions that required precise flipping and rotation, and loads up to 1000kg, they needed a reliable system to ensure secure, controlled movement while accommodating various thicknesses and maintaining high throughput in a demanding production environment.
To overcome these obstacles, TOYOCC delivered a customized unlimited remote electric operation vacuum lifter designed for heavy-duty, large-format glass handling. This innovative system features a robust configuration optimized for industrial use, with key specifications including:
· Dimensions and Capacity: Measuring (1000+2000+1000) mm x 1200mm, with a safety loading of 1000kg to support very large and heavy glass panels.
· Suction Technology: Equipped with 12 suckers, each 300mm in diameter, for secure and even grip on glass surfaces.
· Power and Mobility: Powered by a DC 48V system, offering 90-degree flip and 360-degree rotation capabilities for versatile positioning.
· Control Features: Fully electric with wireless remote control operation, enabling precise and safe handling from a distance.
The solution was delivered with a lead time of 45 days, ensuring a smooth procurement process. This tailored approach not only addressed but surpassed the client's requirements for safety and efficiency in managing very large and heavy glass loads.
The installation process was efficient, with the lifter's ergonomic design allowing for rapid integration into the client's existing workflow. The TOYOCC team offered comprehensive on-site training and support, ensuring operators could leverage the wireless remote controls effectively from the start. Its compact yet powerful build minimized disruption while enhancing material flow between processing stages.
Following deployment, the company experienced a marked improvement in operational safety and productivity. The vacuum lifter's ability to handle very large and heavy glass loads reduced manual labor risks, eliminated damage incidents, and accelerated handling times. This led to higher throughput, lower operational costs through energy-efficient design, and greater overall reliability. The partnership highlights TOYOCC's dedication to providing cutting-edge solutions that enable top UAE glass manufacturers to thrive in a competitive landscape.
