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Product Description
Enhancing Efficiency in Large-Scale Glass Processing — UAE Project
TOYOCC provided a tailored solution to a leading glass manufacturing company in the UAE, renowned for its high-volume production of premium glass products. As one of the top players in the region, the company specializes in handling oversized glass panels for architectural, automotive, and industrial applications — often exceeding standard dimensions — presenting unique challenges in maintaining cleanliness and surface integrity throughout the production line.
✗ Traditional washing systems inadequate for very large glass sizes
✗ Inconsistent cleaning with manual/semi-automated methods
✗ Higher water and energy consumption, slower throughput
✗ Defects such as streaks and residue affecting quality
✗ Production bottleneck — target: 600-700 IG units per 8-hour shift
TOYOCC delivered a customized automatic vertical glass washing and drying machine designed specifically for high-volume, large-format glass processing. The vertical configuration optimizes space and integrates seamlessly into existing production lines.
| Dimensions & Capacity Machine: 16,098 × 4,000 × 4,500 mm (L×W×H) | ⚡ Performance Metrics Washing speed: 0 - 10 m/min |
| Modular Design Three sections: Feed → Washing & Drying → Light Inspection & Storage, enabling efficient workflow from loading to quality checks. | Advanced Features Precision controls for various glass thicknesses, energy-efficient drying mechanisms, and automated operation to reduce costs. |
Installation was straightforward, with the machine's compact yet robust design allowing for quick setup. The TOYOCC team provided on-site training and support to ensure seamless operation from day one. The vertical orientation minimized floor space usage while maximizing throughput, integrating effortlessly with upstream cutting and downstream assembly processes.
| 600-700 IG units per shift | ↓ Defects Lower defect rates | ↓ Energy Optimized consumption | ↑ Uptime Bottleneck eliminated |
Post-implementation, the company reported a significant boost in productivity with reduced labor involvement and lower defect rates. The machine's efficiency in handling very large glass sizes eliminated previous bottlenecks, resulting in faster turnaround times and improved product quality. This partnership underscores TOYOCC's commitment to delivering innovative solutions that empower top-tier glass manufacturers in the UAE.
| Top 3 Glass Machinery Supplier in China Proud of our market position and reputation. | 864+ Global Clients Served Delivering high-quality products and services worldwide. |
| Top 20 Brand Partners Trusted supplier to prestigious global glass manufacturers. | 28 / 9 Years Manufacturing & Export Experience Proven track record of reliability, innovation, and international exports. |
| 15 Steps Quality Control & Inspections Guaranteeing superior product standards. | 6S Production Standard High levels of organization, cleanliness, and efficiency. |
| 8 Segments Comprehensive Service Tailored services to meet diverse global needs. | |
| 1. Complimentary Design Professional design schemes and drawings tailored to your needs. | 2. Fast & On-time Delivery Safe stock for same-day shipping; custom products ready in 2-3 weeks. |
| 3. Four-step Packing Ensures cargo stability, humidity control, and easy unloading. | 4. Post-delivery Follow-up Installation help. Quality issues resolved same-day. Lifetime free software upgrades. |
| 5. Surprising Prices 5% to 10% lower than typical market quotes. | 6. 15-step Quality Control 6S standards. Traceable products with real-time photo/video sharing. |
| 7. Top-tier Freight Competitive sea freight rates and real-time shipping updates. | 8. Price Guarantee Refund difference if our price is higher than comparable quality products. |
