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Product Description
The TPSS 3000 Fully Automatic Insulating Glass Production Line is an integrated, high-performance manufacturing system developed for precise production of TPS/TPSS insulating glass units. The system combines advanced motion control, real-time sensing, servo-driven coating technology, automated gas filling, and stable multi-stage conveying structures to achieve continuous, high-quality output.
Designed according to global architectural glass processing requirements, particularly for factories seeking:
✔ High stability during large-format IGU production
✔ Long-term repeatability and minimized operator dependence
✔ Strict quality control of adhesion, coating uniformity, and gas concentration
✔ Compatibility with Low-E glass, coated glass, and non-rectangular shapes
The entire line adopts a modular design, enabling efficient assembly, maintenance, and future upgrading. Each module uses industrial-grade electronic control systems, ensuring stable, safe, and reliable operation even under intensive production cycles.
The system integrates eight consecutive processing sections, forming a complete automated IGU production workflow.
Provides structural rigidity and safe handling for large substrates.
Reinforced steel backplate for stability.
Wear-resistant universal wheels (no micro-scratches).
Japanese Keyence optical film sensor for Low-E.
Pedal-controlled variable-speed driving.
Critical stage ensuring surface quality before coating.
Full 304 stainless steel assembly.
Independently driven brush rollers.
Double-line high-pressure spray system.
Dual air-knife heated drying system.
Ensures gentle glass handling and stable transfer.
Air-floating backplane distributes weight.
Frequency conversion motors (smooth motion).
High-precision optical sensors.
Accurate inspection and frame placement validation.
20,000 K high-chromaticity LED illumination.
Adjustable crossbeam guide.
Dual-access design for surface checking.
Air-float support ensures uniform positioning.
Synchronous belt conveying (minimized vibration).
Sensor network monitors panel parameters.
High-rigidity cast-aluminum beam.
Multi-axis servo control for precision traces.
Quick-change nozzle system (5.8 / 6.8 mm).
Real-time pressure feedback.
Multi-point air-floating support.
Automatic pressure adjustment.
Modularized layout for maintenance.
Closed-loop circulation (prevents oxidation).
Dual-cylinder feeding with auto-switching.
High-precision Korean INT gear pump.
German Magstech hydraulic lifting system.
Industrial PC (IPC) for real-time control.
Gas concentration >95% (triple-parameter regulation).
High-strength composite compression plate.
The TPSS 3000 uses an internationally recognized component architecture.
Panasonic, Yaskawa, SMC, Keyence
Magstech, SUTO
Schneider Electric
INT
All processing steps are servo-controlled and sensor-monitored, reducing operator dependency and improving process consistency.
Closed-loop pressure feedback, multi-axis servo control, and optical monitoring maintain coating accuracy even during long cycles.
Supports multiple IGU thicknesses, glass sizes, Low-E varieties, and customized specifications.
Rigid mechanical structures and global-brand electronic components ensure stable long-term operation.
Modularized sections, accessible layouts, and standardized spare parts minimize downtime.
IPC control and data storage allow full process monitoring and quality recording.
The TPSS 3000 Fully Automatic Insulating Glass Production Line represents a complete, reliable, and technologically advanced solution for TPS/TPSS insulating glass unit manufacturing. With its combination of high automation, structural rigidity, precision coating, and global-grade components, it provides a stable and efficient production environment suitable for modern architectural glass factories worldwide.
Designed for customers who require long-term production stability, consistent product quality, and advanced process control capabilities.
