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Product Description
The TPSS 3000 Fully Automatic Insulating Glass Production Line is an integrated, high-performance manufacturing system developed for precise production of TPS/TPSS insulating glass units. The system combines advanced motion control, real-time sensing, servo-driven coating technology, automated gas filling, and stable multi-stage conveying structures to achieve continuous, high-quality output.
It is designed according to global architectural glass processing requirements, particularly for factories seeking:
High stability during large-format IGU production
Long-term repeatability and minimized operator dependence
Strict quality control of adhesion, coating uniformity, and gas concentration
Compatibility with Low-E glass, coated glass, and non-rectangular shapes
The entire line adopts a modular design, enabling efficient assembly, maintenance, and future upgrading. Each module uses industrial-grade electronic control systems, ensuring stable, safe, and reliable operation even under intensive production cycles.
The system integrates eight consecutive processing sections, forming a complete automated IGU production workflow.
This section provides structural rigidity and safe handling capability for large and heavy glass substrates.
Key Engineering Features:
Reinforced steel backplate ensuring long-term dimensional stability.
Wear-resistant universal wheels that minimize friction and prevent micro-scratches.
Japanese Kianshi optical film sensor for reliable Low-E surface recognition.
Pedal-controlled variable-speed driving for accurate initial alignment.
Support for oversized architectural glass without manual correction.
A critical stage ensuring surface quality before TPS/TPSS application.
Technical Highlights:
Full 304 stainless steel structural assembly for corrosion resistance.
Independently driven brush rollers with uniform bristle density for consistent cleaning pressure.
Double-line high-pressure spray system delivering efficient particle removal.
Dual air-knife drying system employing heated circulation to eliminate moisture uniformly.
Controlled water temperature to ensure optimal cleaning chemistry.
Inspection-friendly design allows maintenance access without stopping upstream processes.
Ensures gentle glass handling and stable section-to-section transfer.
Features:
Air-floating backplane distributes weight evenly to avoid surface stress.
Frequency conversion motors provide smooth acceleration and deceleration.
High-precision optical sensors maintain alignment accuracy.
Structure designed to accommodate changes in glass size and thickness.
Designed for accurate inspection and aluminum frame placement validation.
System Capabilities:
20,000 K high-chromaticity LED illumination to enhance defect visibility.
Adjustable crossbeam with robust guiding mechanism for multi-size glass.
Dual-access design allows operators to examine both glass surfaces.
Integrated digital measuring scale for precise frame positioning intervention.
Stable, low-friction platform to maintain positional accuracy.
This core module is engineered for stable, precise, and repeatable application of TPS/TPSS materials.
Air-float support ensures uniform positioning before coating.
Synchronous belt conveying provides linear motion with minimized vibration.
Sensor network monitors incoming panel parameters in real time.
High-rigidity cast-aluminum beam minimizing deformation during long-stroke operations.
Multi-axis servo control enabling high-precision adhesive trace formation.
Quick-change nozzle system (5.8 mm / 6.8 mm) suitable for multiple IGU configurations.
Real-time pressure feedback monitors adhesive delivery, ensuring uniform thickness and width.
Enclosed, dust-proof coating environment prevents contamination.
Intelligent temperature control ensures adhesive viscosity stability across seasons.
Vision inspection unit at the outlet checks for discontinuity, deviation, or width irregularity.
Output Section:
Multi-point air-floating support to prevent panel bending or scratching.
Automatic pressure adjustment suitable for varied panel sizes.
Modularized mechanical layout simplifying periodic maintenance.
A fully sealed, precision-controlled adhesive delivery framework.
System Advantages:
Closed-loop circulation system preventing contamination and oxidation of TPS/TPSS materials.
Dual-cylinder feeding with automatic switching for uninterrupted operation.
High-precision Korean INT gear pump for uniform adhesive output.
German Magstech hydraulic lifting system ensuring stable lifting and pressure control.
Temperature-stabilized pipeline system optimizing adhesive fluidity.
Emergency descent and overload protection ensuring operational safety.
Ensures final assembly integrity and gas content uniformity.
Technical Capabilities:
Industrial PC (IPC) for real-time control, parameter storage, and ERP integration.
Closed-loop control of inflation pressure with real-time sensor feedback.
Gas concentration >95%, supported by triple-parameter regulation (pressure coefficient, time compensation, flow control).
High-strength composite compression plate resistant to deformation and vibration.
Synchronized belt conveying maintaining precise panel alignment.
Air-float support prevents post-processing damage.
Multi-sensor protection ensures safe handling during final discharge.
Supports further integration with downstream transport or storage systems.
| Specification | Value |
|---|---|
| Maximum Glass Size | 3000 × 6000 mm |
| Minimum Glass Size | 300 × 400 mm |
| Conveyor Speed | 0–48 m/min |
| Coating Speed | Up to 19 m/min |
| IGU Thickness | 12–60 mm |
| TPS/TPSS Width | 6–27 mm |
| Adhesive Depth | 2–15 mm |
| Installed Power | 126 kW |
| Coating Nozzle Types | 5.8 mm / 6.8 mm |
| Machine Dimensions | 11000 × 2800 × 3200 mm |
The TPSS 3000 uses an internationally recognized component architecture.
Panasonic (PLC, servo), Yaskawa (servo motors), SMC (pneumatics), Keyence (optical sensors)
Magstech (hydraulics), SUTO (gas flow measurement)
Schneider Electric (circuit components)
INT (gear pumps, coating mechanisms)
Such configuration ensures equipment stability, long service life, and predictability in maintenance and parts availability.
The system is suitable for factories producing:
High-performance TPS/TPSS insulating glass units
Energy-efficient IGUs for building façades
Large-format architectural glass
Curtain wall IGUs
High-standard commercial window systems
Industrial-grade IGU manufacturing for continuous 24/7 operation
High Automation Level
All processing steps are servo-controlled and sensor-monitored, reducing operator dependency and improving process consistency.
Stable Coating Precision
Closed-loop pressure feedback, multi-axis servo control, and optical monitoring maintain coating accuracy even during long cycles.
High Adaptability
Supports multiple IGU thicknesses, glass sizes, Low-E varieties, and customized specifications.
Industrial Durability
Rigid mechanical structures and global-brand electronic components ensure stable long-term operation.
Efficient Maintenance
Modularized sections, accessible layouts, and standardized spare parts minimize downtime.
Quality Traceability
IPC control and data storage allow full process monitoring and quality recording.
The TPSS 3000 Fully Automatic Insulating Glass Production Line represents a complete, reliable, and technologically advanced solution for TPS/TPSS insulating glass unit manufacturing. With its combination of high automation, structural rigidity, precision coating, and global-grade components, it provides a stable and efficient production environment suitable for modern architectural glass factories worldwide.
It is designed for customers who require long-term production stability, consistent product quality, and advanced process control capabilities.
