Automatic Aluminum Spacer Bar Bending Machine

High-Efficiency, High-Precision, Fully Automatic Solution for IG Production

The TOYOCC Automatic Aluminum Spacer Bar Bending Machine is an advanced solution engineered for insulating glass manufacturers who demand precision, consistency, and intelligent automation. Tailored for large-scale production environments, this machine integrates cutting-edge bending technology, rapid tool-change systems, intelligent networking, and premium electrical components—delivering superior performance and unmatched stability for modern IG production lines.

Product Highlights   

● Revolutionary Retractable Bending Head

A newly engineered retractable bending head optimizes internal mechanical structure, ensuring smoother bending trajectories and minimal deformation.

• Enhanced accuracy

• Reduced bending errors

• Sleek industrial design with compact layout

         
  

● Quick-Change & Universal Tool Head System

Independently developed by TOYOCC, the quick-change tool head allows replacement within seconds without any tools, significantly reducing downtime.
At the same time, the Universal Tool Head supports 9A–30A aluminum bars—standard and non-standard—enabling full-range flexibility.

• Change tool heads in seconds

• Handles all aluminum spacer sizes 9A–30A

• Zero thread-slipping, minimized wear

   

● High-Speed Servo Conveyor (Up to 2 m/s)

A closed-loop servo system ensures high-speed yet millimeter-level conveying precision without slipping or misalignment.

• Stable feeding under high speed

• Guaranteed length & positional accuracy

• Supports large-volume continuous production

● Advanced Cold Cutting Technology

Cold cutting controls heat during operation to avoid thermal deformation while prolonging blade life by over 40%.

• Zero thermal deformation

• Smoother cutting surfaces

• Reduced consumable cost

● Automatic Pin Insertion System

Fully automated pin insertion replaces manual work, ensuring stable sealing and perfect joint tightness in spacer frames.

• Saves approx. 0.3 FTE

• Improved sealing performance

• Eliminates manual errors

● High-Precision Servo Feeding

The servo-controlled feeding system ensures smooth bending transitions—especially for irregular shapes such as triangles, pentagons, hexagons, and circles.

• Perfect angle control

• Ideal for complex IG frame orders

● Laser Inner Code Printing

Integrated laser coding system automatically prints brands, dates, and traceability info inside the spacer bar.

• Saves approx. 0.2 FTE

• Stable, permanent marking

• Enables full traceability

● Premium Global Electrical Components

To ensure long-term stability, TOYOCC uses globally recognized brands:

• AirTAC cylinders & guide rails

• Autonics sensors

• Schneider electrical control

• Mean Well power supply

• Xinje servo & PLC

These components secure strong durability, high precision, and reduced failure rates.

● Industry 4.0 Intelligent Connectivity

The machine supports seamless MES connection, enabling smart factory integration.

• Real-time equipment monitoring

• Production data analytics

• Early fault warnings

● Multi-Shape Bending & Automatic Label Printing

Capable of bending:
Triangles / Rectangles / Pentagons / Hexagons / Circles / Irregular Custom Frames
Four-slot automatic loading supports multiple spacer specifications, reducing manual switching.
Automatic cutting and joint-avoidance ensure consistency across batches.

Technical Parameters

Quality Inspection & Production Assurance

TOYOCC implements a strict multi-stage quality control system:

• Raw material inspection

• Component dimensional check

• Supplier audit

• Robotic welding process

• Dual inspection (two-way QC)

• Full appearance & functional testing

• Packaging & safety inspection

• Traceability documentation

This ensures every machine delivered meets international quality standards.

Why Choose TOYOCC?

• 28 years of IG equipment manufacturing experience

• Dual anti-corrosion coating (CT 6-level galvanized + electrostatic spraying)

• 3–5 years longer lifespan than similar equipment

• Saves up to 0.6 FTE through automation

• Excellent performance in irregular frame bending

• Built for Industry 4.0 smart factory environments

Upgrade Your Production Today

The TOYOCC Automatic Aluminum Spacer Bar Bending Machine is designed to future-proof your manufacturing and deliver unmatched value in precision, speed, and stability.

Contact us for a customized solution and a free quote.
Visit our official website to explore more products: www.toyocc.com