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Product Description
TOYOCC · Intelligent IG Equipment
The TOYOCC Automatic Aluminum Spacer Bar Bending Machine is an advanced solution engineered for insulating glass manufacturers who demand precision, consistency, and intelligent automation. Tailored for large-scale production environments, this machine integrates cutting-edge bending technology, rapid tool-change systems, intelligent networking, and premium electrical components—delivering superior performance and unmatched stability for modern IG production lines.
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A newly engineered retractable bending head optimizes internal mechanical structure, ensuring smoother bending trajectories and minimal deformation.
| ✓ Enhanced accuracy | ✓ Reduced bending errors | ✓ Sleek, compact layout |
Independently developed by TOYOCC, the quick-change tool head allows replacement within seconds without any tools, significantly reducing downtime. The Universal Tool Head supports 9A–30A aluminum bars—standard and non-standard—enabling full-range flexibility.
| ✓ Change heads in seconds | ✓ All sizes 9A–30A | ✓ Zero thread-slipping |
A closed-loop servo system ensures high-speed yet millimeter-level conveying precision without slipping or misalignment.
| ✓ Stable high-speed feeding | ✓ Length & positional accuracy | ✓ Continuous production |
Cold cutting controls heat during operation to avoid thermal deformation while prolonging blade life by over 40%.
| ✓ Zero thermal deformation | ✓ Smoother cut surfaces | ✓ Reduced consumable cost |
Fully automated pin insertion replaces manual work, ensuring stable sealing and perfect joint tightness in spacer frames.
| ✓ Saves approx. 0.3 FTE | ✓ Improved sealing | ✓ Eliminates manual errors |
The servo-controlled feeding system ensures smooth bending transitions—especially for irregular shapes such as triangles, pentagons, hexagons, and circles.
| ✓ Perfect angle control | ✓ Ideal for complex IG frames |
Integrated laser coding system automatically prints brands, dates, and traceability info inside the spacer bar.
| ✓ Saves approx. 0.2 FTE | ✓ Permanent marking | ✓ Full traceability |
To ensure long-term stability, TOYOCC uses globally recognized brands:
| AirTAC Cylinders & Guide Rails | Autonics Sensors | Schneider Electrical Control | Mean Well Power Supply | Xinje Servo & PLC |
These components secure strong durability, high precision, and reduced failure rates.
The machine supports seamless MES connection, enabling smart factory integration.
| ✓ Real-time monitoring | ✓ Production data analytics | ✓ Early fault warnings |
Capable of bending: Triangles / Rectangles / Pentagons / Hexagons / Circles / Irregular Custom Frames. Four-slot automatic loading supports multiple spacer specifications, reducing manual switching. Automatic cutting and joint-avoidance ensure consistency across batches.
| Parameter | Value |
|---|---|
| Working Voltage | 220V / 50Hz |
| Total Power | 3.0 kW |
| Air Pressure | 0.5–0.8 MPa |
| Aluminum Bar Size | 5.5–34.5 mm |
| Strip Thickness | 2.5 mm |
| Bending Speed | 15 s / (1000×1000 mm) |
| Max Frame Size | 2000 × 2000 mm |
| Min Frame Size | 300 × 300 mm |
| Two-Frame Butt Joint | Infinite size |
| Key Functions | Auto pin insertion · Quick-change head · Universal tool head · Laser inner code |
TOYOCC implements a strict multi-stage quality control system:
| Raw Material Inspection | Component Dimensional Check | Supplier Audit | Robotic Welding Process |
| ✅ Dual Inspection (Two-Way QC) | ⚙️ Full Appearance & Functional Testing | Packaging & Safety Inspection | Traceability Documentation |
Every machine delivered meets international quality standards.
| 28 Years IG equipment manufacturing experience | 3–5 Years Longer lifespan than similar equipment | 0.6 FTE Saved through automation |
| ️ Dual anti-corrosion coating (CT 6-level galvanized + electrostatic spraying) | Excellent performance in irregular frame bending | Built for Industry 4.0 smart factory environments |
The TOYOCC Automatic Aluminum Spacer Bar Bending Machine is designed to future-proof your manufacturing and deliver unmatched value in precision, speed, and stability.
Contact us for a customized solution and a free quote.
Visit our official website: www.toyocc.com
