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High-End Manufacturing Case Study | TY-K2010 Edging Center: Empowering Turkish Client To Achieve Ultra-High Precision Automotive Glass Processing
Views: 18 Author: Tina Publish Time: 2025-11-11 Origin: Site
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Precision and Power, Engineered to Match. When a leading Turkish automotive supplier sought to enter the stringent European market, they needed more than just an edging machine—they needed a system guaranteed to deliver repeatability within ±0.03MM. Learn how TOYOCC's TY-K2010 solution, backed by our proven expertise in building 14-meter and 25-meter custom machining centers, eliminated their precision bottlenecks and secured their high-end international contracts. Click to see how we make impossible precision a routine reality.
Core Challenge: Meeting the "Extreme" Precision Requirements for Automotive Glass
The client, a major automotive component supplier in Istanbul, Turkey, faced a critical challenge: processing irregularly shaped automotive glass (such as high-end sunroofs and side windows). As safety components, these parts require the most stingent standards for edge finished product precision and, crucially, repeatability. Their existing equipment could not consistently maintain the required standard, which directly threatened their access to the lucrative European export market.
TOYOCC Customized Solution: The TY-K2010 Edging Center
We provided a tailored TY-K2010 CNC Irregular Edging Machine solution designed to address the client’s need for both extreme accuracy and high stability. This model’s specifications are engineered for complex, high-requirement parts like automotive glass.
TY-K2010 Precision & Performance Highlights
Repeatability: ±0.03MM
Positioning Precision: ±0.05MM
Finished Product Precision: ±0.20MM
Spindle Power: Dedicated 15KW spindle, operating at 3000-12000 RPM
High-Speed Efficiency (X, Y Axes): Rapid traverse speed of 10 M/Min
Z Axis Speed: Rapid traverse speed of 6 M/Min
Solution Highlights: High-Stability Configuration for Superior Performance
Transmission "Golden Combination"
We utilize Taiwan HIWIN/TBI lead screws/guide rails as the core transmission components. This choice guarantees smooth motion and precision, critical for achieving the ±0.03MM repeatability.
Ultra-Stable Machine Structure (Foundation of Precision)
The machine body adopts a thick-walled square tube structure (e.g., 200×150×8). It undergoes rigorous welding, heat treatment, and vibrating ageing treatment to eliminate internal stress. This ensures the 3500KG machine body maintains zero deformation during long-term, high-load operation.
International Electrical System Assurance
To ensure reliability in the international market, critical components such as relays, contactors, and switches are all sourced from Schneider. The servo motor is supplied by XINJIE, with a total electrical consumption of 20KW.
Through the implementation of the customized TY-K2010 solution, the Turkish client:
Significantly improved the yield rate of finished products and successfully passed the strict audit requirements of European automotive suppliers.
Gained stable, high-volume production capacity thanks to the powerful 15KW spindle and high-precision transmission system.
Customization Strength Endorsed: Beyond the Standard
The TY-K2010 is an exemplary example of our commitment to perfectly matched solutions. TOYOCC's manufacturing capability is not limited by size. We have successfully designed and delivered 14-meter and 25-meter ultra-large CNC machining centers for global clients, perfectly resolving the most complex precision challenges in large-scale manufacturing. By choosing TOYOCC, you are choosing a manufacturing capability that goes beyond the standard and offers unlimited customization.
Take the Next Step
Is your production limited by precision or customized size requirements? Contact us today to learn how the TY-K2010, or a completely custom-engineered solution, can transform your manufacturing operations.
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