Views: 2 Author: Lynn Publish Time: 2025-01-14 Origin: Toyocc
In the construction industry, insulating glass is highly favored for its excellent thermal insulation, soundproofing, and UV protection properties. The glass insulating line, as a key piece of equipment for producing insulating glass, directly affects the quality and production efficiency of the product. So, how do you choose the right glass insulating line? Toyocc provides detailed answers.
Choose Based on Insulating Glass Size
Glass insulating lines come in various size specifications. Common ones on the market include 1.8 meters, 2.2 meters, 2.5 meters, and 2.7 meters. If your project mainly focuses on doors and windows, a glass insulating line of 2.2 meters or less will meet your needs. However, if the project is primarily for curtain walls, it is recommended to choose a glass insulating line of 2.2 meters or more to avoid the issue of being unable to process oversized glass.
Consider the Type of Lamination
Glass insulating lines can be categorized into external lamination, internal lamination, and combined internal and external lamination. External lamination has the advantage of being able to produce insulating glass with built-in spacers and internal blinds. Combined internal and external lamination integrates the functions and advantages of both internal and external lamination, making it suitable for producing any form of insulating glass. However, it is relatively expensive. If funds are sufficient, this is a good choice. Internal lamination offers stable lamination methods and performance, accurate positioning, and the ability to produce insulating glass with different sizes of panes. It is also cost-effective, making it an economical choice for newly established insulating glass manufacturers.
Pay Attention to Production Efficiency
Vertical and horizontal glass insulating lines are two common types. A vertical glass insulating line can produce up to 1,000 pieces per day in a single shift, while a horizontal line has a lower efficiency, with a gap of about 50% compared to a vertical line. Moreover, it requires more manpower and has gradually been phased out. Therefore, considering production efficiency and cost-effectiveness, a vertical glass insulating line is undoubtedly a better choice.
Equipment Quality and Performance
Choosing a glass insulating line from a well-known brand with advanced technology and excellent performance can effectively ensure the quality of the product and production efficiency. When examining the equipment, pay attention to the materials used in the mechanical parts, such as steel and brushes. A high-quality insulating glass production line generally has a frame made of rectangular steel pipes with a thickness of 2.5-4mm. The cleaning and drying section is made of 2mm thick stainless steel plates, and the bottom plate is 6mm thick. Such structural materials can ensure the long-term normal operation of the equipment. In addition, the brush bristles used have a diameter of 0.5mm, which can wash LOW-e glass and coated glass. The manufacturer has also established a long-term cooperation with the brush supplier, ensuring stable quality for long-term use.
After-sales Service
After purchasing a glass insulating line, a comprehensive after-sales service system is crucial. Choosing a manufacturer that can provide timely repairs and technical support can quickly resolve any issues that may arise during use, avoiding disruptions to normal production. Before purchasing, you can consult the manufacturer about the specific content of their after-sales service, such as repair response time and technical support methods, to ensure peace of mind during use.
Cost-effectiveness
In addition to the price of the equipment itself, operating costs and maintenance expenses are also factors to consider. After a comprehensive comparison, choose a glass insulating line with a high cost-performance ratio. This can ensure the quality of production while effectively controlling costs. When evaluating cost-effectiveness, you can ask the manufacturer about the energy consumption of the equipment, the replacement frequency and prices of consumable parts, and other information to more accurately calculate the long-term usage costs.
On-site Inspection and Trial Use
If conditions permit, it is best to visit the manufacturer in person for an on-site inspection to observe their production processes and equipment performance. You can even request a trial use of the equipment. By inspecting the site, you can more intuitively understand the actual operation of the equipment and compare it with the salesperson's introduction, thus making a wiser decision.
Understand Industry Reputation
You can search online, consult friends in the industry, or attend relevant exhibitions to understand the market reputation of different brands of glass insulating lines. Choosing a brand with a good reputation not only ensures a higher quality product but also provides more considerate services.
In summary, choosing a glass insulating line is a process that requires consideration of multiple factors. From size and type of lamination to equipment quality and after-sales service, every aspect is important. Toyocc, with years of experience, offers professional advice to help you choose the most suitable glass insulating line and safeguard your insulating glass production business.