TOYOCC
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Product Description
Description
Forced-convection Glass Tempering Furnace is a new generation tempering machine to temper flat glass. This machine has some advantages like reasonable technical technology, powerful software function of system control, high reliability, superior insulation function, low production consumption, automatic control by computer, and high capacity, etc. especially for high-grade glass products, such as Low-E glass and coated glass.
Technical Part
Technical Specification:
Equipment name | HORIZONTAL ROLLER HEARTH PASSING FLAT GLASS TEMPERING FURNACE WITH FORCED CONVECTION SYSTEM |
Model | TPG3624x4.0-A |
Dimension | 19000mm×10000mm×4500mm (blower placed on the ground) |
Maximum loading area | 3600mm×2440mm |
Processing thickness | 4.0~19mm |
Maximum processing size | 2000mm×1000mm (4.0mm) |
Minimum processing size | 300mm×300mm |
Quality standard | Meet the relevant requirements of GB 15763.2-2005, EN12150, ANSI Z97.1-2004 |
Installed power | 550KW |
Compressed air source | Air compressor power : 37KW; Air tank capacity : 3m3 |
Power supplier mode | 415V 50HZ 3P |
Guarantee period | One year for non-wearing parts and components. |
Technical Parameter :
Thickness | Capacity (Batch/ hour) | |
Float glass | Low-e glass (e≥0.07) | |
4mm | 17~19 | -- |
5mm | 15~17 | 11~13 |
6mm | 12~15 | 9~11 |
8mm | 9~11 | 7~9 |
10mm | 7~9 | -- |
12mm | 4~6 | -- |
15mm | 3~5 | -- |
19mm | 2~4 | -- |
Condition: According to 80% loading rate and 25 ºC ambient temperature with stable batch production. Requirements for glass quality : No visible bubbles and impurities Chamfering, fine grinding, cleaning and drying shall be carried out for the glass |
Energy Consumption:
Flat: ≤3.5 kwh/m2 (Calculated on the continues production of 5mm sheet glass and 80% loading efficiency)
Applicable Glass Types :
Toughened coated glass
Clear float glass
Tinted glass
Patterned glass
Silk screen printing glass
Equipment Main Parts List :
Main parts | Amount | Specifications |
Loading table | 1 set | - |
Unloading table | 1 set | - |
Heating section | 1 set | - |
Cooling section | 1 set | - |
Cooling air supply system | 1 set | 110KW Centrifugal Blower + 110KW Inverter |
Electric control system | 1 set | - |
UPS uninterruptible power | 1 set | - |
Outer cover | 1 set | White |
Special Configuration:
No. | Item |
1. | Remote assistance online system |
2. | Zebra checking board |
3. | Trash trolley |
4. | Quenching illumination system |
5. | Blower vibration detection system |
6. | Energy consumption statistical system |
7. | Electrical components in cabinet with UL certification |
Features
1.Loading Section:
The loading section consists of a compound steel structure sheet, transmission system, photoelectric switch and universal ball elevating table, etc.
2.Heating Section:
The heating section includes the roof lifting mechanism, heating system, fast cooling system, thermal balance system, ceramic rollers driving system, the length measuring and temperature measuring devices.
3.Flat Quenching (Tempering and cooling) section:
The Quenching section includes steel-structure frame, transmission system, quenching, quenches open/close mechanism, upper-quench elevating frame, and soft air pipes… Quenches are upper and lower two parts, which are connected separately with the air distribution center.
4.Unloading section:
It’s primarily the same as the loading section. Because of manufacturing ability, there is equipped photo-electric switch at the end part. Rollers will stop running when the glass touches the photoelectric switch, and people unload the glass by hand. The bigger size glass sheets can be unloaded at universal balls elevating table through side-rollers.
5.Blower system:
The fan Blower system includes the blowers, inverter, air-door control unit, air distribution center, and air adjusting devices for upper quench and lower quench.
6.Control System:
The control system consists of a temperature control system, transmission control system, air route control system, and alarm system during urgent trouble.
Package