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Glass Tempering Furnace

1. Complete processing line
2. Automated glass transfer
3. Uniform heating system
4. Flat glass tempering
5. Intelligent control system
  • TOYOCC

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Quantity:

Product Description

1 machine


Description

Forced-convection Glass Tempering Furnace is a new generation tempering machine to temper flat glass. This machine has some advantages like reasonable technical technology, powerful software function of system control, high reliability, superior insulation function, low production consumption, automatic control by computer, and high capacity, etc. especially for high-grade glass products, such as Low-E glass and coated glass.


Technical Part 

Technical Specification:



Equipment name
HORIZONTAL ROLLER HEARTH PASSING FLAT GLASS TEMPERING FURNACE WITH FORCED CONVECTION SYSTEM
Model
TPG3624x4.0-A
Dimension
19000mm×10000mm×4500mm (blower placed on the ground)
Maximum loading area
3600mm×2440mm
Processing thickness
4.0~19mm
Maximum processing size
2000mm×1000mm (4.0mm)
Minimum processing size
300mm×300mm
Quality standard Meet the relevant requirements of GB 15763.2-2005, EN12150, ANSI Z97.1-2004
Installed power
550KW
Compressed air source Air compressor power : 37KW; Air tank capacity : 3m3
Power supplier mode
415V 50HZ 3P
Guarantee period
One year for non-wearing parts and components.


Technical Parameter :

Thickness Capacity (Batch/ hour)
Float glass Low-e glass (e≥0.07)
4mm 17~19 --
5mm 15~17 11~13
6mm 12~15 9~11
8mm 9~11 7~9
10mm 7~9 --
12mm 4~6 --
15mm 3~5 --
19mm 2~4 --
Condition:  According  to  80%  loading  rate  and 25  ºC   ambient temperature with stable batch production.


Requirements for glass quality :
No visible bubbles and impurities 
Chamfering, fine grinding, cleaning and drying shall be carried out for the glass

Energy Consumption:

Flat: 3.5 kwh/m(Calculated on the continues production of 5mm sheet glass and 80% loading efficiency)

 

Applicable Glass Types :

Toughened coated glass 

Clear float glass 

Tinted glass 

Patterned glass 

Silk screen printing glass


Equipment Main Parts List :

Main parts 

Amount

Specifications

Loading table 

1 set

-

Unloading table 

1 set

-

Heating section

1 set

-

Cooling section

1 set

-

Cooling air supply system

1 set

110KW Centrifugal Blower + 110KW Inverter

Electric control system

1 set

-

UPS uninterruptible power

1 set

-

Outer cover

1 set

White 

 

Special Configuration

No.

Item

1. 

Remote assistance online system 

2. 

Zebra checking board 

3. 

Trash trolley

4. 

Quenching illumination system 

5. 

Blower vibration detection system

6. 

Energy consumption statistical system

7. 

Electrical components in cabinet with UL certification 

 


Features


1.Loading Section:

The loading section consists of a compound steel structure sheet, transmission system, photoelectric switch and universal ball elevating table, etc.

微信图片_20250220113418


2.Heating Section:

The heating section includes the roof lifting mechanism, heating system, fast cooling system, thermal balance system, ceramic rollers driving system, the length measuring and temperature measuring devices.

Glass Tempering Furnace1


3.Flat Quenching (Tempering and cooling) section:

The Quenching section includes steel-structure frame, transmission system, quenching, quenches open/close mechanism, upper-quench elevating frame, and soft air pipes… Quenches are upper and lower two parts, which are connected separately with the air distribution center.

Glass Tempering Furnace2


4.Unloading section:

It’s primarily the same as the loading section. Because of manufacturing ability, there is equipped photo-electric switch at the end part. Rollers will stop running when the glass touches the photoelectric switch, and people unload the glass by hand. The bigger size glass sheets can be unloaded at universal balls elevating table through side-rollers.

微信图片_20250220113415


5.Blower system:

The fan Blower system includes the blowers, inverter, air-door control unit, air distribution center, and air adjusting devices for upper quench and lower quench.

5blow


6.Control System:

The control system consists of a temperature control system, transmission control system, air route control system, and alarm system during urgent trouble.

6.machine


Package

package

Toyocc glass machine1Toyocc glass machine



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  • 11F, Publishing Building, NO.182 Haier Road, Qingdao, Shandong, China.
  • E-MAIL US:
    [email protected]
  • CALL US ON:
    +86-17667538368
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