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The TYHP-BGVL2500-6S Glass Vacuum Balancing Crane is designed for extremely heavy and high-risk glass handling projects.
With a maximum lifting capacity of 2500KG, it is widely used for curtain wall installation, jumbo glass panels, bulletproof glass, and industrial flat materials.
The system integrates intelligent vacuum control, hydraulic balancing, and power-off protection to ensure safe, precise, and continuous operation in demanding job sites.
TYHP-BGVL2500-6S
TOYOCC
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Product Description
TOYOCC Professional Series
2500KG Heavy-Duty Solution for Large & Fragile Glass Handling
As a core product of TOYOCC — global top 3 glass machinery supplier with 28 years of manufacturing experience and 15 years of vacuum lifting patents — the TYHP-BGVL2500-6S Glass Vacuum Balancing Crane is a professional heavy-duty handling solution tailored for the glass industry. It integrates 10 core technologies (strong suction, long endurance, smart pressure adjustment & compensation, power-off protection, SMC pressure hold, all-copper parts, imported rubber, etc.) to address the pain points of lifting heavy, fragile materials.
With a maximum lifting capacity of 2500KG, the equipment efficiently completes horizontal and vertical glass handling tasks, suitable for large glass panels, bulletproof glass, and ceramic plates. Adopting PLC control system, advanced hydraulic drive, and wireless remote control technology, it strictly complies with European CE standards, Chinese GBT 3811-2008 standards, and ISO 9001 quality management system requirements, ensuring superior safety, stability, and durability. Trusted by 864+ global customers, it has established long-term cooperation with the world's top 20 glass brands (Saint-Gobain, AGC, Schott, NSG Group, etc.), making it the preferred choice for high-load glass handling, curtain wall installation, and industrial material logistics.
For oversized and laminated glass above 2000KG, traditional vacuum lifters face serious risks such as pressure loss, unstable rotation, and limited angle adjustment.
A balancing crane is essential when:
| ✓ Glass panels are extremely large and expensive | ✓ Installation angles are complex |
| ✓ Safety during power failure is critical | ✓ Continuous operation is required on-site |
› 2500KG Max Lifting Capacity: Easily handles large and heavy glass panels, breaking through the load limitations of traditional lifting equipment, ideal for high-intensity, heavy-load scenarios.
› Rugged Construction: Crafted with national-standard square tubes, 12.9-grade rust-proof screws, and laser-welded structures (zero weak points), robot-painted exterior ensures 3× longer rust-proof service life.
› High Safety Factor: Main structure safety factor of 4.0, safety vacuum degree of 65% (20% higher than industry standards), pressure retention rate of 85%, and power-off adsorption retention time ≥20 minutes.
› Comprehensive Angle Control: Hydraulic-driven 46° up/down tilting, 40° left/right side tilting, and 0–360° full-range rotation, adapting to complex installation angles.
› Extended Operational Coverage: 1400mm suction cup arm extension distance, enhancing reach for large workpieces and narrow spaces.
› Smart Pressure Regulation: Integrated smart pressure adjustment and compensation technology, ensuring stable handling of workpieces of different sizes and weights.
› Wireless Remote Control: Optional user-friendly wireless remote, enabling long-distance precise control, improving operational flexibility.
› Comprehensive Safety Alarms: Three-color lights, vacuum indicator lights, and pressure switches for real-time monitoring; abnormal conditions trigger timely alarms.
› Dual Safety Protection: Power-off protection and SMC pressure hold function, triple-sealed vacuum pads for strong pressure retention, eliminating potential safety hazards.
› Fast Response Speed: Suction speed ≤10 seconds, release speed ≤2 seconds, reducing handling cycle time by 20% compared to industry averages.
› 24-Hour Continuous Operation: Supports non-stop work for high-intensity projects and urgent tasks.
› Stable Power Supply: DC 24V with dual battery backup (12V 83AH × 2, 12V 15AH × 6), strong endurance for long-term operations.
› High-Quality Components: SMC valves, FUJI power switches, CSB batteries, TOYOCC core parts — all-copper components and imported rubber for excellent wear resistance.
› Reduced Maintenance Costs: Mature structural design and reliable parts reduce maintenance frequency and downtime.
› Easy Spare Parts Access: Backed by TOYOCC's global supply chain, spare parts are readily available for quick replacement.
| Parameter | Specification |
|---|---|
| Model | TYHP-BGVL2500-6S |
| Total Power | 3KW |
| Maximum Lifting Capacity | 2500KG |
| Equipment Weight | Approx. 3600KG |
| Power Supply | DC 24V (with battery backup) |
| Control Mode | Wireless remote control + PLC control |
| Suction Cup Arm Extension | 1400mm |
| Tilt Angles | Up/down: 46° · Left/right: 40° |
| Rotation Angle | 0–360° hydraulic rotation |
| Suction Cups | 6 modules × 8 cups (Ø300mm) |
| Power-Off Retention | ≥ 20 minutes |
| Continuous Operation | 24-hour non-stop |
| Design Standards | European CE · GBT 3811-2008 · ISO 9001 |
| Safety Factor | 4.0 |
Detailed drawings and load calculations are available upon request.
Detailed drawings, load charts, and customized layouts are available after project confirmation.
Please contact us to get the full technical package.
| # | Name | Technical Data | Supplier | Qty |
|---|---|---|---|---|
| 1 | Three-Color Light | DC 24V | TOYOCC | 1 pc |
| 2 | Power Switch | DC 24V | FUJI | 6 pcs |
| 3 | Vacuum Indicator Light | DC 24V | Shanghai TAYEE | 6 pcs |
| 4 | Vacuum Pressure Switch | DC 24V | TOYOCC | 6 pcs |
| 5 | Power Meter | DC 24V | TOYOCC | 6 pcs |
| 6 | Check Valve | AK2000 | SMC | 6 pcs |
| 7 | Vacuum Pump | 0.06KW, DC 24V | TOYOCC | 6 pcs |
| 8 | Main Battery | 12V 83AH (2 in series → 24V) | Nantong | 2 pcs |
| 9 | Backup Battery | 12V 15AH | CSB | 6 pcs |
| 10 | Charger | DC 24V 6AH | TOYOCC | 1 pc |
| 11 | Wireless Remote Control | — | LCC | 1 set |
| 12 | Vacuum Suction Cups | 8 cups/module (Ø300mm) | TOYOCC | 6 sets |
| 13 | Solenoid Valve | — | SMC | 1 set |
| 14 | Hydraulic Rotary Motor | Internal turbine, WEB12 | TOYOCC | 1 set |
| 15 | Hydraulic Pump Station | 1200W | TOYOCC | 1 set |
| 16 | Balancing Block Motor | 1500W | TOYOCC | 1 set |
️ Construction Industry Installation, removal, and maintenance of glass curtain walls in high-rise buildings, commercial complexes, airports, and stadiums. | Glass Manufacturing Handling large glass panels, bulletproof glass, laminated glass, and ceramic plates in production lines. |
Logistics & Warehousing Safe loading, unloading, and storage of heavy fragile materials, compatible with TOYOCC's electrical glass storage systems and A-frame racks. | ⚙️ Industrial Installation Precise positioning and rapid installation of glass panels in complex projects, improving construction efficiency and quality. |
TOYOCC adheres to strict quality control processes to ensure product reliability.
STEP 1 Pre-Delivery General Inspection Verify completeness of materials, equipment appearance (no paint damage or scratches), suction cup integrity, and pipeline condition. |
STEP 2 Functional Performance Tests Conduct equipment suction tests, pressure holding tests, alarm system tests, and control component (buttons, electrical) performance tests. |
STEP 3 Compliance Verification Confirm compliance with European CE, Chinese GBT 3811-2008, and ISO 9001 standards, ensuring all technical indicators meet or exceed requirements. |
Why Choose TOYOCC?
• Top-Tier Brand Strength: Top 3 glass machinery supplier in China, 28 years of manufacturing experience, serving 1000+ global clients.
• Certified Quality Assurance: Certified by TS16949, ISO 9001, ISO 14001, OHSAS 18001, and CE, with patented technologies and 15-step quality inspections.
• Customization Capability: Supports customized solutions for special requirements, with custom racks and configurations available in 7 days.
• One-Stop Solution Provider: Integrates with TOYOCC's full range of glass processing equipment (cutting, tempering, storage) to deliver comprehensive production line solutions.
• Trusted Global Partnerships: Long-term cooperation with world-renowned glass brands, proven track record in international markets.
After-Sales Service Commitment
As a trusted international trade partner in glass machinery, TOYOCC provides global customers with comprehensive after-sales support:
• 2-Year Warranty: Free replacement of parts for non-human damage from the date of shipment.
• Lifetime Maintenance Support: Free lifetime maintenance, online video guidance, and software upgrades, with same-day issue resolution.
• 24/7 Professional Service: Dedicated after-sales team available via phone and email around the clock for technical assistance and query response.
• Global On-Site Support: 8 years of export expertise, offering on-site installation guidance and maintenance services for customers worldwide.
FAQ
2500KG is the rated safe working load, not the breaking limit.
The main structure is designed with a safety factor of 4.0, and the vacuum system maintains a safety margin above standard industry requirements, ensuring stable handling during long-term operation.
The TYHP-BGVL2500-6S is designed specifically for power-off safety scenarios.
In case of power failure:
Vacuum suction can be maintained for ≥20 minutes
The SMC pressure holding system prevents sudden pressure loss
Multi-level alarms notify operators immediately
This gives operators enough time to respond safely, without risking glass drop or damage.
Yes. The system features smart pressure adjustment and compensation, allowing it to adapt to different glass sizes, weights, and thicknesses.
For special glass dimensions or layouts, custom suction pad configurations and arm extensions can be provided after confirming project details.
A:Yes. This model is widely used in curtain wall installation, including high-rise and outdoor environments.
Its hydraulic balancing system, multi-angle control, and pressure-holding design ensure stable performance even in complex site conditions, provided standard safety procedures are followed.
Yes, but in a controlled and project-based way.
After confirming basic project information (glass size, weight, installation method), we provide:
Overall dimension drawings
Vacuum pad layout suggestions
Load and configuration recommendations
This ensures the solution is accurate and applicable, not just a generic drawing.
Routine maintenance is simple and mainly includes:
Checking vacuum pads for wear
Inspecting hoses and connectors
Battery condition checks
All key components use well-known, durable brands, reducing maintenance frequency and downtime.
Yes. The TYHP-BGVL2500-6S can be customized based on:
Glass size and weight
Installation angles
Site constraints
Special safety requirements
Our engineering team evaluates each request to ensure safety is never compromised for customization.
Technical inquiries are typically responded to within 24 hours.
For active projects, priority support is available to assist with configuration, drawings, and operational questions.
TOYOCC provides:
2-year warranty for non-human damage parts
Lifetime technical support
Online guidance and troubleshooting
Global export and project support experience
Our goal is to keep your equipment working safely and continuously, not just delivered.
